DualMove Pallet

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Benefits of the DualMove Pallet System Conveyor

Our highly advanced DualMove Pallet System for assembly automation is ideal for increasing the efficiency, generation, and precision of pallet traffic. Additionally, it reduces downtime costs that could disrupt production.

Best For:

Medium to large sized part movement
Product routing and control
Product inspection
Assembly automation

Sizes & Measurements

Belt width: 25 mm
Standard pallet widths: 160, 240, 320, 400, 480, 640, and 800 mm
- Custom widths available between 140-800 mm in 5 mm increments
Lengths:
- Mid Drive: 500-7,500 mm (20 in-24.6 ft)
- End Drive: 300-3,800 mm (12 in-12.5 ft)

Loads and Speeds

Mid Drive
Conveyor Load Capacity:
- 569 kg (1250 lbs) non-accumulating
- 284 kg (626 lbs) accumulated
End Drive
- Conveyor Load Capacity:
- 365 kg (805 lbs) non-accumulating
- 185 kg (408 lbs) accumulated

Pallet capacity of 14-45 kg (30 to 100 lbs)
Speeds up to 66 mpm (215 fpm)

Conveyors

Dual T10 timing belt conveyors with steel cords
- Low friction, medium friction, and static conductive options available
19 Tooth, 60.6 mm (2.386 in) pitch diameter drive pulley
50.8 mm (2.0 in) diameter end roller
Aluminum extruded frame with universal T-Slot
Quick belt change without conveyor removal

Pallets

Industry-compatible sizes and brushing locations
Static conductive pallet skirt
Square and rectangular sizes available
Pallets are sold as kits of completed assemblies

Pin Tracking System

Simple and cost-effective method of tracking pallets through turns
Used on 90° and 180° Corner and 90° and 180° Corner & Merge Modules

Manuals & Literature

Looking for Service Manuals? Search for Service Manuals by part number or product type HERE.

Engineering Manuals	Pages	File Size
DualMove Pallet System Engineering Manual	62	19 MB

Literature	Pages	File Size
DualMove Pallet System Brochure	2	0.8 MB
Pallet System Overview Brochure	8	15 MB

Accessories & Support Stands

Support Stands

Fixed Height Support Stand	Diagonal Bracing

Standard 2-Leg version for base conveyor mounting 305 mm (12 in) minimum TOB height 1829 mm (72 in) maximum TOB height Aluminum construction with T-Slot mounting for bolt on accessories and structure Provide ± 50 mm (2 in) of adjustment	For use on steel, aluminum and single-post support stands with casters Metric fastener mounting hardware included For use on all stands with casters and any stands over 1829 mm (72 in) tall One brace per stand for conveyors up to 610 mm (24 in) wide Two braces per stand for conveyors over 610 mm (24 in) wide

Brackets

Conveyor Tie Bracket	Photo Sensor Bracket

Tabletop brackets allow for mounting of conveyor to other equipment Order PN 351518 for kit including 2 brackets as shown	Standard mounting for 18mm barrel/nose mount photo-eyes Reflective version includes reflector Through beam mount version Fully adjustable mount for industrial conveyors 51 and 127 mm (2 and 5 in) adjustment height ranges
Vertical Pallet Sensor Bracket	Horizontal Pallet Sensor Bracket

Standard mounting for 12 mm barrel proximity sensors Sensor faces upward sensing pallet pick-up on bottom of pallet Requires a minimum of 1 in long threaded portion on sensor Includes all mounting hardware Proximity sensor with 4 mm sensory range recommended	Standard mounting for 12 mm barrel proximity sensors Sensor faces inward sensing pallet pick-up on outside of pallet Requires a minimum of 1 in long threaded portion on sensor Includes all mounting hardware Not for use on pallet sides with bumpers Proximity sensor with 4 mm sensory range recommended

Rollers

Close Transfer Rollers

Powered Close Transfer Rollers

Pallet transfer roller assembly for closely spaced parallel conveyors eliminating the need for a separate transverse conveyor. The transfer rollers are located between lift and transfer stations to prevent the pallet from stopping between the lift and transfers.

Covering gaps between conveyors starting with 10 mm – 500 mm in 5 mm increments
Maximum spacing between parallel conveyor using transfer rollers in lieu of a transverse conveyor
- 60 – 45 mm
- 240 – 85 mm
- 320 – 125 mm
- 480 – 205 mm
- 640 – 285 mm

Pallet transfer Powered mini conveyor assembly for closely spaced parallel conveyors cost-effective small space conveyor. The conveyor is located between lift and transfer stations to prevent the pallet from stopping between the lift and transfers

Other

Side Table

Provides a 152 mm (6 in) or 305 mm (12 in) wide working surface
Adjusts in/out and up/down
Can be positioned anywhere along the conveyor
Anodized aluminum work surface
Max load: 6 kg/m (5 lbs/ft), use Adjustable Tie Brackets for added capacity
Available in 305 mm (1 ft) increments from 305 mm (1 ft) to 30,175 mm (99 ft)

Belting

Gearmotors & Controlers

Standard Duty

Heavy Duty

Variable Speed Controllers

Manual Motor Starters

Standard Duty Gearmotors

Standard Load, Fixed Speed

FLA = Full Load Amperes
Some motors and gear reducers may normally operate hot to the touch. Consult factory for specific operating temperatures. Note: Dimensions = mm (in)

Standard Load, Variable Speed

Standard Load, Variable Speed DC

Heavy Duty Gearmotors

Heavy Load, Fixed Speed

FLA = Full Load Amperes
Some motors and gear reducers may normally operate hot to the touch. Consult factory for specific operating temperatures. Note: Dimensions = mm (in)

Heavy Load, Variable Speed

Variable Speed Controllers

* = See FLA from motor charts Note: Dimensions = mm (in)

Manual Motor Starters

Manual motor starters are manual electronic disconnects that provide motor overload protection and
are required by the National Electric Code (NEC) for safe motor operation.

Modules

Lifting Modules

Corner Modules

Pallet Stops

Lifting Modules

Lift & Locate

Lifts from center of conveyor Load Capacity based on 60psi air supply widths 160 – 240mm 39kg (85 lbs) widths 320 – 480mm 91kg (200 lbs) widths 640 – 800mm 159kg (350 lbs) Repeatability of ±0.13mm (±0.005 in) Lift height is adjustable, maximum height is 38 mm (1.49 in) from top of belt to bottom of pallet	Includes lift, pallet stop, mounting hardware and fittings for ¼ in push in air line Lift cylinder includes magnetic piston and 4 mm sensor track for C-Track proximity sensors. Sensors not included. Requires cushioned or non-cushioned pallet stop. Optional sensor mount for pallet. Sensor mounts are for standard 12 mm diameter proximity switch. Optional guarding package
Low Profile Lift & Locate
	Lifts from center of conveyor Load Capacity based on 60 psi air supply widths 160 – 240 mm 39kg (85 lbs) widths 320 – 800 mm 91kg (200 lbs) Repeatability of ±0.38mm (±0.015 in) Lift height maximum height is 38 mm (1.49 in) from top of belt to bottom of pallet Includes lift, pallet stop, mounting hardware and fittings for ¼ in push in air line Lift cylinder includes magnetic piston and 4 mm sensor track for C-Track proximity sensors. Sensors not included. Requires cushioned or non-cushioned pallet stop. Optional sensor mount for pallet. Sensor mounts are for standard 12 mm diameter proximity switch. Optional guarding package
Lift & Transfer

2 position Lift and Transfer Up position transfers pallet on/off the transverse conveyor Down position allows pallet to pass transfer unit and/or stops prior to transferring. Changes product orientation at 90° corner capacity matches pallet’s max load, up to 45 kg (100 lbs). Allows transfer to two directions if required Pallet transfers over conveyor high side. 8 mm (0.31 in (change) No guide cutting required	Includes (1) 24VDC Brushless 3.0 Amps starting current, 2.5 Amps rated torque Available transfer speeds: 10, 15, 20, 25, 37m/min Requires 24VDC power and single 24V PNP input to run Conveyor tie brackets see page 44 for details Multiple configurations available; sending/receiving and end-stop/pass-thru. Options: Pallet sensor bracket. Optional guarding package Cushioned or non-cushioned pallet stops
Lift & Rotate
	Pneumatic lift from center of conveyor Pneumatic rotation with adjustable positioning Includes break-away magnetic coupled rotation plate for product safety Rotation angle: 90° and 180° Includes cushioned turn strokes Load capacity matches maximum pallet loads Includes mechanism, mounting hardware and fittings for ¼ in push in air line Lift and Rotate cylinders include magnetic pistons and 4 mm sensor track for C-track proximity sensors. Sensors not included. Optional cushioned or non-cushioned pallet stop. Optional sensor mount for pallet. Sensor mounts are for standard 12 mm diameter proximity switch. Optional guarding package

Corner Modules

90° Corner	180° Corner

Requires pin tracking capability in pallet 25 mm (1 in) of pallet space at side of pins required Up to 32 kg (70 lbs) load capacity Maintains product orientation around the corner Product accumulation in the corner is not recommended Inside guide is fixed mounted to transfer pallet around corner 24VDC mini-conveyors drive the pallet around the corner Mini-conveyor includes 24V Brushless DC drive motors with controls 60 W output, Rated 4 Amps (0.3 Amps under no load) Speed: 25-126 ft/min Includes switch box (FWD/OFF/REV) switch, speed potentiometer, and wire output to remotely control ON/OFF function via 24VDC signal.	Requires pin tracking capability in pallet 25 mm (1 in) of pallet space at side of pins required Up to 32 kg (70 lbs) load capacity Maintains product orientation around the corner Product accumulation in the corner is not recommended Inside guide is fixed mounted to transfer pallet around corner Two 24VDC mini-conveyors drive the pallet around the corner Mini-conveyors include two 24V Brushless DC drive motors with controls Each motor: 60 W output, rated 4 Amps (0.3 Amps under no load) Speed: 25 – 126 ft/min Includes two switch boxes, each including (FWD/OFF/REV) switch, speed potentiometer, and wire output to remotely control ON/OFF function via 24VDC signal. Includes support stand and hardware
Heavy Load 90° & 180° Corner	90° Corner & Merge

Requires pin tracking capability in pallet 25 mm (1 in) of pallet space at side of pins required 68 kg (150 lbs) load capacity Maintains product orientation around the corner Product accumulation in the corner is allowed 34 kg (75 lbs) maximum Inside guide is fixed mounted to transfer pallet around corner Includes all brackets and hardware to mount corner conveyor to the main lines. Includes support stands. Belt Speed is matched to main lines Separate gearmotor and drive is required for the corner conveyor	Requires pin tracking capability in pallet 25 mm (1 in) of pallet space at side of pins required 32 kg (70 lbs) load capacity Maintains product orientation Inside guide is raised with pneumatic cylinders to clear flow through Straight guide with pneumatic cylinder is mounted across perpendicular conveyor to guide pallets straight through the merge area Includes sensor mount track on guide cylinder for C-track 4 mm proximity sensors 160 mm wide units have no added mini-conveyor 240 mm and 320 mm have a 24VDC mini-conveyor added to drive the pallet around the corner Mini-conveyor includes 24V Brushless DC drive motor with controls 60 W output, rated 4 Amps (0.3 Amps under no load) Belt speed: 25 – 126 ft/min Includes switch boxes (FWD/OFF/REV) switch, speed potentiometer, and wire output to remotely control ON/OFF function via 24VDC signal. Requires pallet stops for traffic control. Requires support stand or conveyor tie bracket to connect conveyors.

Pallet Stops

Non-Cushioned Stop	Cushioned Stop

Maximum Load: 68 kg (150 lbs) accumulated Pneumatically activated, spring return Not suitable for reversing application Mounts on the inside of the conveyor rail Airline can be mounted on the front or back of the stop Includes: stop, mounting hardware, and fittings for ¼ in push in air line Optional vertical or side-mounted sensor bracket.	Maximum Load: 68 kg (150 lbs) accumulated Pneumatically activated, spring return Stops the pallet on the leading or training edge Not suitable for reversing application Mounts on the inside of the conveyor rail Airline can be mounted on the front or back of the stop Includes: stop, mounting hardware, and fittings for ¼ in push in air line Optional vertical or side-mounted sensor bracket.
Heavy Load Non-Cushioned Stop	Heavy Load Cushioned Stop

Maximum Load: 250 kg (550 lbs) accumulated Recommended for pallets wider than 400 mm Pneumatically activated, spring return Mounts on the inside of the conveyor rail Airline can be mounted on the front or back of the stop Includes: stop, mounting hardware, and fittings for 6.3 mm ( ¼ in) push in air line Optional vertical or side-mounted sensor bracket.	Maximum Load: 114 kg (250 lbs) accumulated Recommended for pallets wider than 400 mm Pneumatically activated, spring return Stops the pallet on the leading or trailing edge Mounts on the inside of the conveyor rail Airline can be mounted on the front or back of the stop Includes: stop, mounting hardware, and fittings for 6.3 mm ( ¼ in) push in air line Optional vertical or side-mounted sensor bracket.

Engineered Solutions

Vertical Transfer Unit (Elevator)	Heavy Duty Lift and Locate

Includes Precision Move conveyor to shuttle pallets in and out of the Vertical Transfer Unit Transfers standard and custom pallet sizes Up to 91 kg (200 lbs) lift capacity Minimum Height TOB: 305 mm (12 in) Maximum height TOB 3050 mm (120 in) Transfer one or more pallet(s) per cycle AC VFD rated gearmotor driven lift and shuttle Includes Lexan guarding Includes proximity sensor brackets for pallet and lift position detection Available as a complete package including automation controls	Withstands up to 2,268 kg (5000 lbs) of downward force Available for standard pallet sizes Pneumatically operated anvil and locking mechanism Isolates pressing forces from the conveyor Requires floor mount support by others
Lift Gate

Available for standard and custom pallet sizes Conveyor motor used as the counterweight for easier lifting Gas spring-controlled pivot mechanism Vertical stop position Aluminum support structure with T-slot construction and ± 50 mm (2 in) adjustability Must be bolted to the floor